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It is important to note that the Bond Ball Mill Work Index on SAG ground ore is similar to but not the same as a crushed Bond Ball Mill Work Index. It is ~ 7% higher because the SAG mill grinds the softest components quickly and leaves the harder material to be ground in the ball mill. Figure 3 presents the graph of SAG pinion energy vs. BWi.

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The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these days, steel rods in Rod Mills.

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Ball Mills vs Rod Mills When the mill is rotated without feed or with very fine feed, the rods are in parallel alignment and in contact with one another for their full length. New feed entering at one end of the mill causes the rod charge to spread at that end.

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The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these days, steel rods in Rod Mills.

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The operating cost difference between the two circuits is driven by the difference in ball mill steel wear between the SAG/ball mill circuit and the crushing/HPGR/ball … – breaks world record in Chile. Before the Esperanza order, 's largest SAG mill measured 38' and its ball mills, 26'.

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AG/SAG mills can accomplish the same size reduction work as two or stages of crushing and screening, a rod mill, and some or all of the work done by a ball mill. All because of the range of mill sizes available, AG/SAG milling extends itself to many applications.